This paper introduces an upper limb postural optimization method for enhancing physical ergonomics and force manipulability during bimanual human-robot co-carrying tasks. Existing research typically emphasizes human safety or manipulative efficiency, whereas our proposed method uniquely integrates both aspects to strengthen collaboration across diverse conditions (e.g., different grasping postures of humans, and different shapes of objects). Specifically, the joint angles of a simplified human skeleton model are optimized by minimizing the cost function to prioritize safety and manipulative capability. To guide humans towards the optimized posture, the reference end-effector poses of the robot are generated through a transformation module. A bimanual model predictive impedance controller (MPIC) is proposed for our human-like robot, CURI, to recalibrate the end effector poses through planned trajectories. The proposed method has been validated through various subjects and objects during human-human collaboration (HHC) and human-robot collaboration (HRC). The experimental results demonstrate significant improvement in muscle conditions by comparing the activation of target muscles before and after optimization.

Ergonomics and human comfort are essential concerns in physical human-robot interaction applications, and common practical methods either fail in estimating the correct posture due to occlusion or suffer from less accurate ergonomics models in their postural optimization methods. Instead, we propose a novel framework for posture estimation, assessment, and optimization for ergonomically intelligent physical human-robot interaction. We show that we can estimate human posture solely from the trajectory of the interacting robot. We propose DULA, a differentiable ergonomics model, and use it in gradient-free postural optimization for physical human-robot interaction tasks such as co-manipulation and teleoperation. We evaluate our framework through human and simulation experiments.

Ergonomics and human comfort are essential concerns in physical human-robot interaction applications. Defining an accurate and easy-to-use ergonomic assessment model stands as an important step in providing feedback for postural correction to improve operator health and comfort. In order to enable efficient computation, previously proposed automated ergonomic assessment and correction tools make approximations or simplifications to gold-standard assessment tools used by ergonomists in practice. In order to retain assessment quality, while improving computational considerations, we introduce DULA, a differentiable and continuous ergonomics model learned to replicate the popular and scientifically validated RULA assessment. We show that DULA provides assessment comparable to RULA while providing computational benefits. We highlight DULA's strength in a demonstration of gradient-based postural optimization for a simulated teleoperation task.